Transforming a fire station bay from epoxy flooring to polished concrete is a meticulous process that involves several key steps to ensure a smooth and durable result. Polished concrete is a popular choice for fire station bays due to its durability, low maintenance requirements, and aesthetic appeal.
We start by using coarse diamond-grit abrasives, adhesives, to remove the existing flooring and contaminants from the epoxy floor and expose the underlying concrete. This step provides a consistent base for further polishing.
After that, we fill any cracks, holes, or imperfections in the concrete surface using an appropriate repair material. This ensures a smooth and even finish during the polishing process.
Gradually switch to hybrid resin pads using multiple grinding passes to refine the surface and removes scratches from previous grinding steps.
Apply a concrete densifier to the polished surface to harden the concrete and improve resistance to wear, stains, and dusting.
Apply resin-bonded diamond polishing pads in a sequence of progressively finer grits to enhance the shine and smoothness of the concrete surface until the desired sheen level is reached. For this application we polished to 800 grit resins to produce a slightly glossy finish.
Apply high-quality concrete sealer to enhance durability, resist stains, and facilitate easy maintenance. The sealer also adds an extra layer of protection to the polished concrete surface.
Thoroughly clean the polished concrete surface to remove any debris, dust, or residue from the polishing process and follow with a high speed buffer to enhance the surface finish.
G & R Concrete Designs 